This inline pallet changer is one of the most sophisticated pallet transfer system in the world capable of managing up to 100 pallet per hour. “L-Shape APS” changes the pallet thanks the new technology patented by Toppy of pallet shifting.
This system guarantees productivity of 100 pallets per hour.
Toopy’s inline pallet changer is a fully automatic pallet inverter that change the pallet in an innovative way. Toppy provides this system with an automatic pallet dispenser.
The lower platform operates with a metal plate that tilts the pallet between 90° or 130°, depending on the type of the product.
1.FROM WOODEN PALLET TO PLASTIC PALLET:
In many companies there is the need of changing from wooden to plastic pallet and viceversa, changing wooden to wooden, changing the CHEP pallet instead of a plastic one and many other variations.
2. SAVINGS AND AUTOMATIC:
For those company that manage a huge number of pallet we usually recommend pallet transfer equipment. Our system reduces the number of operators required for the pallet changing operation and therefore the cost of labor.
3. STANDARDIZATION OF THE INTERNAL PALLET:
Modern production processes increasingly need to standardize all pallets for an easiere and more organized products management. Our pallet changers system are capable also of handling heavy or fragile products. It’s also possible to carry our automatic packaging operations.
4. SHIPPING with SLIP SHEET WITHOUT PALLET:
It’s essential to save on the shipmente of cost finished products.
The pallet represents an important cost for those with a high flow of outgoing products. In addition, without the use of the pallet in the shipment, companies greatly increase the number of products that can be stowed. Our pallet transfer systems are capable of inserting automatically a slipsheet under the load. We usally provide our systems with pallet stackers for automatically stacking all the pallets removed.
5. SAFETY and WORK REDUCTION FOR OPERATORS:
Our pallet transfer system significantly increase safety within the process, as the manual work of operators is seriously reduced. Our load transfer systems are very safe as we provide durable and advanced safety systems. It is possible to conrol the access to dangerous areas by doors with sensors, photocells or laser scanners in order to prevent any problems.
6. PICKING & AGV:
We offer a logistics line able to automate the composition of the load. The pallet management is automated with the AGV system, in order to facilitate the operators on the composition of the load.
7. CLEANING, DEDUSTING AND SANITIZING:
It is possible to implement your warehouse with a sanitization or dedusting system. We usually supply these systems to companies that need to separate the “white” area from the “grey” area. Check out Toppy’s dedusting cabins capable of decontaminate the load and the air in order to maintain the certified environment.
This is one of the most advanced inline pallet changers in the world capable of handling up to 100 pallet per hour. It’s capable of handling many different kinds of pallet.
Let’s dive together on this specific cycle of changing from wooden pallet to plastic pallet:
1.The operator loads the entire product on the conveyor;
2. In the meanwhile, the automatic system places the new pallet on the platform next entire load;
3. Both pallets are hooked through two pallet holders;
4. “L-Shape Inline Aps” starts the pallet changing cycle;
5. The upper platforms goes down for locking the product;
6. At this point, it lowers the loading platform for reaching the correct angle (between 90° and 130°, depending on the product).
7. In this position, the system separates the product from the pallet in order to place the new pallet under it;
8. Finally, the new pallet under the product;
9. The machine body with the lower platform returns at conveyor level;
10. The operator picks up the pruduct with the new pallet;
11. The robot picks up the old pallet for stacking it.
We design and provide solutions for handling even the heaviest loads in a easy and safe manner. Toppy provides pallet changers with safety systems to avoid accidents at work, with particular attention to GMP standards to ensure the appropriate quality standards.
Toppy supply inline pallet changers with safety fences that do not allow the operators entering in the operational area. These are security systems such as metal perimeter protection nets and safety photocells.
Get in touch with our experts to learn more about our security measures.
If you are looking for an inline pallet changer, our experts will advise you on the most suitable solution by choosing from more than 50 models in our range.
Firstly, we will identify the most suitable solution according to your product, the number of pallets that need to be changed in a day, the space you have available and eventually implement automation.The first step is to understand if your product can be overturned.
Choose one of these technologies:
Choose one of these technologies: