Automatic Pallet Exchanger

Automated Pallet Exchange System

Automatic Pallet Exchanger
“FOUR PRESS ALADDIN”

If you are looking for an automatic pallet exchanger system, this is one of the safest and faster solution in our production range. It safely handle even the most unstable and fragile loads. Get in touch with one of our experts for deeply learning the fuctioning of this system.

This automatic pallet exchanger is capable of managing up to 50 pallets per hour. It allows the perfect pallet exchange without inverting or tilting the load. 

 

Toppy provides this unique system with a special carpets system in order to avoid products from falling down and helping the pallet replacement of unstable items. 

 

“Four press Aladdin” is a very compact pallet transfer system that does not  require a huge are for the operation. Toppy recommends this system for non turnable loads.

Toppy’s automatic pallet exchanger is capable of managing different types of pallet. Since each system is specifically designed for each customer depending on its characteristics, we would like to describe this case of replacing wooden pallets with plastic pallets.

 

1. Raw material on wooden pallet enters inside the “Four Press Aladdin”;

 

2. The lifting conveyor inside the “Four Press” rises the pallet till the product arrives at the lateral platforms level;

 

3. The 2 frontal platforms (in front and in the back of the pallet) get down till product lower-level line;

 

4. The 4 side walls (2 frontal + 2 lateral) gently close on the material;

 

5. THe 4 side walls holds the load;

 

6. The system’s blades close under the material to assure it;

 

7. The lifting conveyor inside the “Four Press” runs down: wooden pallet is separate from the load;

 

8. The empty plastic pallet goes from the conveyor line to “Four Press Aladdin”;

 

9. The lifting conveyor inside the “Four Press Aladdin” rises up the plastic pallet up to the material level;

 

10. The 2 Aladdin blades opens in order to place the load on the plastic pallet; 

1.FROM WOODEN PALLET TO PLASTIC PALLET:

In many companies there is the need of changing from wooden to plastic pallet and viceversa, changing wooden to wooden, changing the CHEP pallet instead of a plastic one and many other variations. 

2. SAVINGS AND AUTOMATIC: 

For those company that manage a huge number of pallet we usually recommend pallet transfer equipment. Our system reduces the number of operators required for the pallet changing operation and therefore the cost of labor.

 

3. STANDARDIZATION OF THE INTERNAL PALLET:

Modern production processes increasingly need to standardize all pallets for an easiere and more organized products management.  Our pallet changers system are capable also of handling heavy or fragile products. It’s also possible to carry our automatic packaging operations.

4. SHIPPING with SLIP SHEET WITHOUT PALLET: 

It’s essential to save on the shipmente of cost finished products. 

The pallet represents an important cost for those with a high flow of outgoing products. In addition, without the use of the pallet in the shipment, companies greatly increase the number of products that can be stowed. Our pallet transfer systems are capable of inserting automatically a slipsheet under the load. We usally provide our systems with pallet stackers for automatically stacking all the pallets removed.

 

5. SAFETY and WORK REDUCTION FOR OPERATORS: 

Our pallet transfer system significantly increase safety within the process, as the manual work of operators is seriously reduced. Our load transfer systems are very safe as we provide durable and advanced safety systems. It is possible to conrol the access to dangerous areas  by doors with sensors, photocells or laser scanners in order to prevent any problems.

 

6. PICKING & AGV: 

We offer a logistics line able to automate the composition of the load. The pallet management is automated with the AGV system, in order to facilitate the operators on the composition of the load.

 

7. CLEANING, DEDUSTING AND SANITIZING: 

It is possible to implement your warehouse with a sanitization or dedusting system. We usually supply these systems to companies that need to separate the “white” area from the “grey” area. Check out Toppy’s dedusting cabins capable of decontaminate the load and the air in order to maintain the certified environment.

We design and provide solutions for handling even the heaviest loads in a easy and safe manner. Toppy provides pallet changers with safety systems to avoid accidents at work, with particular attention to GMP standards to ensure the appropriate quality standards. 

 

Toppy supply automatic pallet exchangers with safety fences that do not allow the operators entering in the operational area. These are security systems such as metal perimeter protection nets and safety photocells. 

 

Get in touch with our experts to learn more about our security measures.

Contact our team of experts and within 24 hours they will give you the price of  “V-Shape Logy” and the price of other pallet changersGet advice on the solution that best suits your needs!

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Get advice form our experts

and choose the right automatic pallet exchanger

 

If you are looking for an automatic pallet exchangerour experts will advise you on the most suitable solution by choosing from our huge production range.

 

Firstly, we will identify the most suitable solution according to your product, the number of pallets that need to be changed in a day, the space you have available and eventually implement automation.

 

The first step is to understand if your product can be overturned.

Can your products be overturned?

Choose one of these technologies:

Can your products not be overturned?

Choose one of these technologies:

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